Skip to content
engineeringhulk logo

EngineeringHulk

Engineering Content

  • Home
  • General
  • Manufacturing Engineering
  • Automobile Engineering
  • Universities and Colleges
  • Thermodynamics
  • Contact us
  • How to Vote India
    How to Vote in India 2024 General
  • Bioengineering
    Bioengineering: A Modern Fusion of Biology and Engineering General
  • NADPH full form
    NADPH full form General
  • Scrum Master
    Scrum Master – Definition, Responsibility, Benefits Computer Engineering
  • Google Cloud Next Agenda
    Google Cloud Next Agenda 2023-2024 General
  • LASER
    LASER full form – Light Amplification by Stimulated Emission of Radiation Thermodynamics
  • Mechanical energy
    Mechanical Energy: Definition, Examples, and Significance General
  • Phoenix Classroom
    Phoenix Classroom – key Features, Advantages, Applications General
  • Google Compute Engine (GCE)
    Google Compute Engine Computer Engineering
  • Plant cell
    Plant cell – Diagram, Working, Types & more General
  • Halal Shawarma
    Halal Shawarma: A Culinary Delight Rooted in Tradition General
  • Micro programmed control unit
    Micro programmed control unit Computer Engineering
  • sliding mesh gearbox
    Sliding Mesh Gear Box – Construction and Working Automobile Engineering
  • Bubble Slides
    Bubble Slides: A Slippery Adventure Worth Exploring General
  • Classifications of Biomass
    Biomass Energy – Defenition, Benefits & Working Energy from Biomass
Types of Chips in Metal Cutting

Types of Chips in Metal Cutting

Posted on May 2, 2023May 2, 2023 By Admin 2 Comments on Types of Chips in Metal Cutting

Table of Contents

  • Introduction:
  • Types of Chips in Metal Cutting
    • Continuous Chips
      • Advantages:
      • Disadvantages:
    • Discontinuous Chips
      • Advantages:
      • Disadvantages:
    • Continuous chip with Built-Up Edge 
      • Advantages:
      • Disadvantages:
  • Factors Affecting Chip Formation
  • Advantages and Disadvantages of Chip Formation metal cutting
  • Advantages of Chips in Metal Cutting:
  • Disadvantages of Chips in Metal Cutting:

Introduction:

Metal cutting is an essential process in manufacturing industries that involves the removal of excess material from a workpiece to obtain a specific shape and size. In this process, a cutting tool is used to chip away at the material, resulting in chips. Chips are a byproduct of the cutting process, and their properties depend on various factors.

Types of Chips in Metal Cutting

Continuous Chips

Continuous chips are long, continuous curls that form when a cutting tool is used on a ductile material such as aluminum or copper. These chips are formed when the material being cut is subjected to shear stress along the cutting edge of the tool. Continuous chips are usually thin and narrow and have a consistent thickness throughout their length.

Continuous Chips
Continuous Chips

Advantages:

1 – Continuous chips are easy to manage and remove from the work area.

2 – They produce a smooth surface finish on the workpiece.

3 – Continuous chips reduce the amount of heat generated during the cutting process.

Disadvantages:

1 – Continuous chips can wrap around the cutting tool and cause tool wear.

2 – They can also create chip buildup on the cutting tool, reducing its effectiveness.

Discontinuous Chips

Discontinuous chips are formed when a cutting tool is used on a brittle material such as cast iron or hardened steel. These chips are broken into small pieces and are irregular in shape. The formation of discontinuous chips is due to the high level of stress and strain that the material experiences during the cutting process.

Discontinuous Chips
Discontinuous Chips

Advantages:

1 – Discontinuous chips are easy to manage and remove from the work area.

2 – They produce a rough surface finish on the workpiece, which may be desirable in certain applications.

3 – Discontinuous chips reduce the amount of heat generated during the cutting process.

Disadvantages:

1 – Discontinuous chips can cause tool wear due to their irregular shape and high level of stress.

2 – They can also create chip buildup on the cutting tool, reducing its effectiveness.

Continuous chip with Built-Up Edge 

Built-up edge chips are formed when the cutting tool comes into contact with the workpiece material and adheres to it. These chips are typically larger in size and irregular in shape. The formation of built-up edge chips is due to the high level of friction between the tool and the workpiece material.

 Continuous chip with Built-Up Edge
Continuous chip with Built-Up Edge

Advantages:

1 – Built-up edge chips reduce the amount of heat generated during the cutting process.

2 – They can also improve the surface finish of the workpiece in certain applications.

Disadvantages:

1 – Built-up edge chips can cause tool wear and reduce the tool’s effectiveness.

2 – They can also create surface defects on the workpiece due to their irregular shape.

Factors Affecting Chip Formation

1. Cutting Speed

The cutting speed is the speed at which the cutting tool moves across the workpiece. The higher the cutting speed, the thinner and longer the chips will be. Conversely, a lower cutting speed will result in thicker and shorter chips.

2. Feed Rate

The feed rate is the distance that the cutting tool moves into the workpiece with each pass. A higher feed rate will result in thicker and shorter chips, while a lower feed rate will produce thinner and longer chips.

3. Cutting Depth

The cutting depth is the depth at which the cutting tool penetrates into the workpiece. A higher cutting depth will result in thicker and shorter chips, while a lower cutting depth will produce thinner and longer chips.

4. Workpiece Material

The material being cut plays a significant role in chip formation. Ductile materials such as aluminum and copper tend to form continuous chips, while brittle materials such as cast iron and hardened steel tend to form discontinuous chips.

Advantages and Disadvantages of Chip Formation metal cutting

Advantages of Chips in Metal Cutting:

1. High-Speed Cutting: Chips are very effective for high-speed metal cutting because they are made of hard materials like carbide, which can withstand high temperatures and pressures. This makes them ideal for use in industries where high-speed cutting is essential.

2. Long Tool Life: Chips have a longer tool life than other cutting tools because they are made of durable materials. They are also resistant to wear and tear, making them ideal for use in applications where the tool is subjected to harsh conditions.

3. Versatility: Chips can be used for a wide range of metal cutting applications, including turning, milling, and drilling. They are also suitable for cutting a variety of materials, including steel, aluminum, and titanium.

4. Increased Productivity: The use of chips in metal cutting can increase productivity because they can cut at higher speeds and with greater precision. This can lead to faster production times, lower costs, and improved product quality.

Disadvantages of Chips in Metal Cutting:

1. High Cost: Chips are generally more expensive than other cutting tools because they are made of hard materials that are difficult to manufacture. This can make them cost-prohibitive for some applications.

2. Difficult to Sharpen: Chips are not easily sharpened, and once they become dull, they must be replaced. This can be a disadvantage for applications where frequent tool changes are necessary.

3. Chipping: While chips are designed to break off during the metal cutting process, they can sometimes chip or fracture in an uncontrolled manner, leading to damage to the workpiece or the cutting tool.

4. High Cutting Forces: Chips can generate high cutting forces, which can cause problems such as vibration, noise, and tool wear. This can be a disadvantage for applications where precision and accuracy are critical.

Also, read the volumetric strain

Manufacturing Engineering

Post navigation

Previous Post: Volumetric strain – Definition, Significance & Applications
Next Post: The least count of a vernier bevel protractor

Related Posts

  • Welding machine
    Welding Machine – Types, Benefits, Applications Manufacturing Engineering
  • Laser cutting machine
    Laser cutting machine – Types, Working, Advantages Manufacturing Engineering
  • McMaster Carr
    McMaster Carr: A must know marketplace Manufacturing Engineering
  • nut vs bolt
    Nut vs bolt Manufacturing Engineering
  • Plasma cutter
    Plasma cutter – Working, Pros, Cons & Applications Manufacturing Engineering
  • Difference between soldering and brazing
    Difference between soldering and brazing Manufacturing Engineering
  • NC Motion Control Systems
    Numerical Control (NC) Motion Control Systems Manufacturing Engineering
  • Casting Process
    The Casting Process: A Comprehensive 2023 Guide Manufacturing Engineering
  • Electrochemical Grinding
    Electrochemical Grinding: Definition, Construction, Working Manufacturing Engineering
  • manometer
    Manometer – Definition, Types & Working Principle Manufacturing Engineering
  • Types of Valves
    Types of Valves – use with Advantages and Disadvantages Manufacturing Engineering
  • PipeBender
    PipeBender or Tube Bender Machine Working & Applications Manufacturing Engineering
  • Waterjet machine
    Waterjet machine – Types, Working & Benefits Manufacturing Engineering
  • engineering hulk
    Material Removal Techniques in Manufacturing Process Manufacturing Engineering
  • Grinder Machine
    Grinder Machine – Working, Types, Applications, Pros & Cons Manufacturing Engineering

Comments (2) on “Types of Chips in Metal Cutting”

  1. Pingback: Shaper Machines: A Comprehensive Guide - EngineeringHulk
  2. Pingback: The least count of a vernier bevel protractor

Comments are closed.

Categories

  • Automobile Engineering (35)
    • Module 1 (13)
      • Clutch (3)
      • Propellar Shaft & Axle (2)
      • Transmission (8)
    • Module 2 (10)
      • Braking System (5)
      • Final Drive and Differential (2)
      • Steering System (3)
    • Module 3 (3)
      • Suspension System (1)
      • Wheels & Tyres (2)
    • Module 4 (6)
      • Automotive Electrical System (6)
    • Module 5 (1)
      • Body Engineering (1)
  • Computer Engineering (41)
  • Electrical Engineering (7)
  • Engineering and Machinery (1)
  • General (329)
  • Health & Wellness (2)
  • Healthcare (1)
  • Manufacturing Engineering (91)
  • News (3)
  • Renewable sources of Energy (27)
    • Energy from Biomass (5)
    • Geothermal Energy (6)
    • Solar Energy (1)
    • Wind Energy (3)
  • Scholarships (22)
  • Thermodynamics (17)
  • Universities and Colleges (26)
  • Advantages, disadvantages & application of geothermal energy
  • Magma Geothermal Energy Source
  • Prospects of Geothermal Energy in India
  • Analysis of Aerodynamic forces acting on windmill blades
  • Basic components of wind energy Turbine
  • Design Considerations of HAWTs and VAWTs
  • GEO-PRESSURIZED HOT DRY ROCK – Energy from Rocks
  • SOURCE OF GEOTHERMAL ENERGY
  • Hydrothermal Energy Sources/Resources
  • Biogas generation plants
  • Biomass conversion technologies Noted
  • Biomass Energy – Defenition, Benefits & Working
  • Filling a Biogas Digester for Starting
  • Constructional Detail of Biogas Generation Plant in 2024
  • BBA Aviation Course, Fees, Syllabus, Jobs & Scope
  • Top State Universities in Delhi: Ranking, Types, Fees
  • What is UGC (University Grants Commission) – Students Guide
  • Automobile Clutch: All the detailed information in 2024
  • Automobile Clutch Friction Materials – Students Guide
  • Sliding Mesh Gear Box – Construction and Working
  • Constant Mesh GearBox – Construction and Working
  • Synchromesh Gear Box
  • Overdrive in Automobile – Detailed Guide
  • Hydrodynamic Torque Converter
  • Troubleshooting and Remedies of the Transmission system
  • Propeller shafts and universal joints
  • Types of axles in Automobile Engineering
  • Types of Final Drive in Automobiles
  • Rear Differential – Construction, Working, Types & Features
  • Mechanical Brakes – Types, working, advantages & disadvantages
  • Hydraulic Brake System – Construction & Working
  • Brake Master Cylinder – Detailed Working Principle
  • Introduction to Antilock Braking System (ABS)
  • Requirements of Brake System in Automobiles
  • Steering Geometry in Automobile Engineering
  • What is Oversteer and Understeer in Automobile Engineering
  • Cornering power in Automobile
  • Suspension System in Automobile Engineering
  • Wheels and Tyres in Automobile Engineering
  • Starting system in Automobile Engineering
  • Bendix Drive in Automobile Engineering
  • Dynamo – Definition, Construction, & Working
  • Alternator in Automobile Engineering
  • Lead Acid Battery – Construction, Working, Advantages
  • Battery Charging – Methods, Advantages, & Disadvantages
  • Material Removal Techniques in Manufacturing Process
  • What is Computer Numerical Control (CNC)?
  • What is Direct Numerical Control (DNC)?
  • Numerical Control (NC) Procedure
  • Numerical Control (NC) Motion Control Systems
  • Mechanical properties of Metals
  • Heat-treatment of steel
  • what is Annealing? How it Works
  • What is the hot working and cold working of steel?
  • What are the Materials and Alloys used in Workshop?
  • MAT Entrance Exam 2022 – Everything you need
  • PES University Campus, Fees, Admission, Courses
  • SEBI Grade A Result 2022 – Direct PDF Download
  • Components of the internal combustion engine (IC Engine)
  • LIMITATIONS OF THE FIRST LAW OF THERMODYNAMICS
  • Law of Conservation of Energy: Statement with Explanation
  • Ultrasonic Machining: Diagram, Construction & Working
  • The vapor compression refrigeration cycle
  • A Refrigeration cycle operates between a condenser temperature of + 27
  • Discover the Different Types of Solar Panels 2023
  • Best courses after computer engineering
  • Gram seed – Rate, Production, Types, Harvesting
  • Types of ovules – Location, Components, Types, fun facts
  • Development of Dicot Embryo
  • Boiler Classification: Types, Components & Applications
  • Application of Zener diode – Advantages, Disadvantages
  • Role of Individuals in the Conservation of natural resources
  • Relationship between linear velocity and angular velocity
  • S.I unit of conductivity
  • Issues In the Design Of The Code Generator
  • Domains of AI (Artificial Intelligence)
  • Cymose Inflorescence
  • Top 10 Engineering Colleges in Hyderabad
  • Charlotte Engineering Early College
  • ISBM College of Engineering Pune
  • Tetravalency: Exploring the Unique Properties of Carbon
  • Dijkstra’s Algorithm – A Detailed Information
  • Microprogramming
  • Floyd Algorithm: Detailed Article 2023
  • Operating System (OS) Functions: Comprehensive Guide
  • Classifications Of DBMS (Database Management System)
  • Types of CSS (Cascading Style Sheet)
  • Diploma in Civil Engineering?
  • What is plain cement concrete (PCC) in foundation construction?
  • Toughest Exam In India
  • Basic School Teaching Course- BSTC
  • pstet – Punjab State Teacher Eligibility Test
  • National Institute of Technology- NIT
  • Intrusion Prevention Systems (IPS) – Detailed Overview
  • BSF Head Constable Ministerial Exam Syllabus

Recent Posts

  • Bioengineering: A Modern Fusion of Biology and Engineering
  • The Evolution of Metal Machining in Automotive Manufacturing
  • IQ Test for 1st Standard Students – Fun 15 Question Quiz
  • Check Engine Light Flashing: Causes, Risks, and Immediate Actions
  • The Role of WAN in Modern Network Infrastructure
  • Duleep Trophy:India’s Prestigious Domestic Cricket Tournament
  • Why Bank of America is Cancelling Accounts? Urgent Warning to Customers
  • The Significance of “5” in Science, Religion, and Beyond
  • Boosting Brand Engagement with AI-Generated Visuals
  • Nvidia Groot N1: AI-Powered Humanoid Revolution
  • Blood Moon Total Lunar Eclipse Tonight: March 14, 2025
  • Scopely: Mobile Gaming with Innovation and Strategy
  • Employers Can Offer These Wellness Benefits To Retain Happy Employees
  • Navigating the Complexities of Group Health Insurance: Key Insights for Employers
  • Why You Should Never Use XXX Domains
  • How E-Commerce Businesses Can Reduce Shipping Costs
  • The Revolutionary Material: Graphene
  • FilmyZilla: Download Latest Movies & TV Shows | Features, Risks & Alternatives
  • Samsung Galaxy S25 Ultra-Launch Date 22 January 11.30pm 2025
  • How to Improve Your Shipping Strategy with Technology
  • Sustainability as Strategy: Green Business Tactics for Long-Term Success
  • The Complete Guide To Royal Honey: Benefits, Uses & Considerations
  • Amlodipine: Uses, Benefits, and Side Effects
  • Metronidazole: Uses, Benefits, Side Effects, and More
  • 200+ Thought of the Day in English and Hindi in 2024
  • McMaster Carr: A must know marketplace
  • Stihl Chainsaw Reviews: Which Model is Right for You?
  • Don’t go for the XNXP Personality Type Test 2022
  • Mind-blowing Futuristic 10 Technical Careers of 2025
  • Discovering Online Gambling with Nagad88
  • The Versatility of Industrial Pumps in Modern Applications
  • Jeetwin Bangladesh – A Comprehensive Review
  • Navigating the Nexus: How Computer Engineering Powers Online Gambling Platforms
  • Data Annotations Tech Legit or Scam? Detailed Honest Review
  • Apple Vision Pro is the New Social Media Sensation
  • Best of the Best False Ceiling Designs for the Bedroom
  • Katana: The Sword of the Samurai
  • Discover the Potential of GPT66X: Revolutionizing AI Across Industries
  • Teltlk: Amazing Instant Cross-Language Chat App
  • Tyres Unveiled: A Comprehensive Guide to Enhancing Vehicle Performance
  • Toyota’s Ammonia Engine: A Sustainable Innovation
  • Understanding Bioengineering’s Role in Health
  • Amazon GPT55X: A Transformative Content Generation Tool
  • How to Flip a coin to win frequently
  • Google Cloud Next Agenda 2023-2024
  • Halal Shawarma: A Culinary Delight Rooted in Tradition
  • Extraordinary Mushroom Species Discovered: “Ape Mushroom”
  • Bedford Recycling: Pioneering a Greener Tomorrow
  • The God Particle: Unraveling the Secrets of the Universe
  • Kinkyness Test: Unraveling the Mysteries of Your Desires
  • iq test
    IQ Test – Types, Significance, Purpose, & More General
  • MKBU
     Maharaja Krishnakumar Sinhji Bhavnagar University General
  • nose types
    Nose Shapes: Know your Nose type with images: Nose Reference General
  • fastest century in t20
    The Fastest Century in T20: Record That Continues to Impress General
  • Biogas generation Plant
    Constructional Detail of Biogas Generation Plant in 2024 Energy from Biomass
  • soldering
    Soldering: Types, Machine, Process, Applications & More Manufacturing Engineering
  • MIG Welding
    Metal Inert Gas (MIG) Welding: A Comprehensive Guide Manufacturing Engineering
  • Dropshipping
    What is Dropshipping? How does it work? Complete Guide General
  • samsung galaxy s 25 ultra launch confirmed
    Samsung Galaxy S25 Ultra-Launch Date 22 January 11.30pm 2025 General
  • TNPSC
    TNPSC (Tamil Nadu Public Service Commission) General
  • jeetwin bangladesh
    Jeetwin Bangladesh – A Comprehensive Review General
  • Difference between renewable and nonrenewable resources
    Difference between renewable and nonrenewable resources Renewable sources of Energy
  • Two nation theory
    Two nation theory General
  • engineering hulk
    Material Removal Techniques in Manufacturing Process Manufacturing Engineering
  • Reliance Foundation Scholarship
    Reliance Foundation Scholarship – Eligibility, Process Scholarships

Privacy Policy

Copyright © 2025 EngineeringHulk.

Powered by PressBook News WordPress theme