Strength of Materials Formula Sheet

Strength of Materials Formula Sheet

All Key Equations in One Place — For Quick Revision & Exam Preparation

Last Updated: March 2026

How to Use This Sheet 📌

  • Every important SOM formula organised by topic with all variables defined.
  • Use for last-minute revision before GATE, ESE, or university exams.
  • Click topic links for detailed explanations and worked examples.

1. Stress & Strain

Normal stress: σ = F/A (Pa or MPa)

Shear stress: τ = F/A (force parallel to section)

Normal strain: ε = ΔL/L₀ (dimensionless)

Shear strain: γ = tan(φ) ≈ φ (radians)

Volumetric strain: εv = ΔV/V = εx + εy + εz

Thermal strain: εT = αΔT

Thermal stress (constrained): σ = EαΔT

2. Hooke’s Law & Elastic Constants

Hooke’s law: σ = Eε (normal), τ = Gγ (shear)

Deformation: ΔL = FL/(AE)

Poisson’s ratio: ν = −εlateralaxial (0 ≤ ν ≤ 0.5)

Relationships Between Constants

E = 2G(1 + ν)

E = 3K(1 − 2ν)

E = 9KG/(3K + G)

MaterialE (GPa)G (GPa)ν
Mild steel200800.30
Aluminium70260.33
Cast iron100–17040–650.26

3. SFD & BMD — Standard Cases

Beam & LoadingVmaxMmax
SS, central point load PP/2PL/4
SS, UDL w over full spanwL/2wL²/8
Cantilever, point load P at tipPPL
Cantilever, UDL w full spanwLwL²/2
SS, point load P at distance aPb/L or Pa/LPab/L

Key Relationships

dV/dx = −w(x), dM/dx = V(x)

Mmax occurs where V = 0.

4. Bending Stress

Bending equation: M/I = σ/y = E/R

Flexure formula: σ = My/I

Maximum bending stress: σmax = M/Z, where Z = I/ymax

SectionIZ = I/ymax
Rectangle (b × d)bd³/12bd²/6
Circle (D)πD⁴/64πD³/32
Hollow circleπ(Do⁴−Di⁴)/64π(Do⁴−Di⁴)/(32Do)

Parallel axis theorem: I = Icentroid + Ad²

5. Torsion

Torsion equation: T/J = τ/r = Gθ/L

Max shear stress: τmax = TR/J = 16T/(πD³) (solid shaft)

Angle of twist: θ = TL/(GJ)

Power: P = 2πNT/60 (P in watts, N in rpm, T in N·m)

SectionJ (Polar Moment)Zp = J/R
Solid circle (D)πD⁴/32πD³/16
Hollow circleπ(Do⁴−Di⁴)/32π(Do⁴−Di⁴)/(16Do)

6. Mohr’s Circle & Stress Transformation

Principal stresses: σ₁, σ₂ = (σxy)/2 ± √[((σx−σy)/2)² + τxy²]

Centre: C = (σxy)/2

Radius: R = √[((σx−σy)/2)² + τxy²]

Max shear stress: τmax = R = (σ₁−σ₂)/2

Principal angle: tan(2θp) = 2τxy/(σx−σy)

7. Column Buckling

Euler’s formula: Pcr = π²EI/(Leff

Euler stress: σcr = π²E/λ²

Slenderness ratio: λ = Leff/rmin

Radius of gyration: r = √(I/A)

Rankine: PR = σyA/[1 + a(Leff/r)²], a = σy/(π²E)

End ConditionKLeff
Pinned–Pinned1.0L
Fixed–Fixed0.50.5L
Fixed–Pinned0.70.7L
Fixed–Free2.02L

8. Failure Theories

For Ductile Materials

Tresca:max − σmin) ≤ σy. τy = 0.5σy

Von Mises (2D): √(σ₁² − σ₁σ₂ + σ₂²) ≤ σy. τy = 0.577σy

For Brittle Materials

Max Normal Stress:max| ≤ σu

9. Thin-Walled Pressure Vessels

Thin Cylinder (t/D < 1/20)

Hoop (circumferential) stress: σh = PD/(2t)

Longitudinal stress: σL = PD/(4t)

σh = 2σL — hoop stress is always double the longitudinal stress.

Where: P = internal gauge pressure, D = internal diameter, t = wall thickness.

Thin Sphere

σ = PD/(4t) — uniform in all directions (equal biaxial stress).

10. Beam Deflections — Standard Cases

Beam & LoadingMax Deflection (ymax)
SS, central point load PPL³/(48EI)
SS, UDL w5wL⁴/(384EI)
Cantilever, tip load PPL³/(3EI)
Cantilever, UDL wwL⁴/(8EI)

General Deflection Equation

EI(d²y/dx²) = M(x)

Integrate twice with boundary conditions to find slope and deflection.

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